QNI utilizes modern, high speed wire cutting equipment, including: Amp CLS II’s, Arto’s CS-9AT’s, Komax 34’s, Arto’s CS6 CTU’s

Due to our state-of-art equipment, we are able to produce prototypes and small lots to very large volume assemblies.

By utilizing the latest marking equipment in ink technology, we can identify wires, versus using tags, to improve quality and lower costs.

With numerous in-place brands and sizes of bench terminating presses, QNI has the ability to utilize all makes of applicators, such as AMP, Packard, Altair, Molex, and Diamond.
While over 90% of the circuits manufactured by QNI are automatically terminated in wire preparation, small runs and unique multiple conductor wire applications are processed in this section.
QNI utilizes components produced in the USA, Asia, and Europe. Our vast inventory of applicator dies greatly minimizes tool cost.

QNI utilizes flexible fixed station assembly and test boards to produce the final assembly. These uniquely designed assembly boards allow for quick changes to meet engineering changes. By utilizing delrin fixtures with pogo pins, minimal maintenance is required and ease of final assembly insures a reliable product at a competitive cost.

Microprocessor based testers are used to ensure our customers that 100% of all assemblies are electrically tested. These state-of-the-art testers allow individual test programs to be developed and stored on magnetic tape for quality control and engineering purposes. Testers utilized have the capability to test up to 1024 electrical points.

All products manufactured by QNI are subjected to final audit, where sample lot inspection occurs. Any unique customer specifications are also verified at this point.

Through the practical use of statistical process controls plus first piece and in-process inspection, final audit can trace the quality efficiency of each department in our goal of continuous quality improvement and QS 9000 certification.

QNI has a full complement of thirty-ton Auto-ejectors and Essex molding machines with over one hundred OEM and Tier 2 application injection molds.

We have the ability to design and build connector tools, clips and other plastic parts to meet your needs. With the addition of a fifty-ton automatic Newbury, we can produce these components in house, greatly reduce cost and improve our customer’s market timing demands.

QNI has the ability to splice any combination or gauge size of wires, utilizing reliable Amtech ultrasonic splicing equipment.

Ultrasonic bonding technology has been adapted by the automotive industry to improve upon the dip type splice.

QNI also offers a variety of abrasion and high temperature insulation covers, including dual wall sleeving.

QNI has a fully equipped machine shop, giving us the capability to produce and repair injection molds and production fixtures in-house.

Our tool and die technicians have over 35 years experience in the wiring business and can offer proven insight into the development of new connector designs. Customer tooling is fully maintained at no additional charge.